3GA Marine Ltd. provided Naval Architecture and Marine Engineering Design Classification, Analysis, Finite Element Analysis to produce the floating pipe supports for TEMEC Engineering Groups client, Syncrude Canada Ltd.
Syncrude Canada Ltd. is one of the world’s largest producers of synthetic crude oil from oil sands and the largest single source producer in Canada.
“At Syncrude, tailings are a byproduct of our process to extract bitumen from oil sand. Tailings are composed of a mixture of water, sand, clay, fine solids, residual hydrocarbon and salts – all of which are naturally found in oil sands deposits.”
“Tailings are placed in large landforms commonly referred to as settling basins or tailings ponds. Tailings ponds serve two uses – one, as the recycled water source for our plants and, two, as a containment area which enables tailings to segregate prior to further dewatering for use in reclamation activities.”
“The primary tailings management challenge is the long period of time it takes for some solid components to settle. While the sand settles rapidly, clay and fine solids (together called fluid fine tailings or FFT) can take decades to settle on their own.”
“Over 85% of the water used in the bitumen extraction process is recycled from our tailings settling basins.”
“In the settling process, water rises to the top of the tailings pond and is then reused in the bitumen extraction process. Over 85 percent of the water we use is recycled from our settling basins. The Mildred Lake Settling Basin and Aurora Settling Basin are the main sources of recycled water for our operation.”
“Tailings also contain bitumen that is not recovered in the extraction process. As the bitumen is released, it floats to the top of the settling basin and can appear as an oily slick on the water surface. Bird deterrents are in place year-round to discourage waterfowl from landing.”
CEDA provides maintenance, turnaround, mechanical & construction services for oil and gas, refinery, petrochemical, mining and other industrial facilities.
CEDA for Syncrude Canada Ltd.
Floating Pipe Supports
Equipment for Oil Sands
Oil Sands Tailings Reclamation
Design, non-linear Finite element Analysis, sourced equipment, full set drawings, working drawings
Length of Assignment:
quick turn around, design configuration for dredge specific application
Installed and Operational on a number of sites
July 7, 2013